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Vertical Alignment

To remove the effects of gravity sag, the optic must be held vertically within 70 arcsec. To achieve this, a flat surface is first used to establish a vertical reference plane. The optic is then aligned parallel to that surface using the flexure tilt stage. The flat surface is achieved through designing an aluminum block that has a Nickel coated surface optically polished to 0.1 mm. This surface, referred to as the reference flat, is made perpendicular to the top surface of the block to 1 arcsec, where an inclinometer is mounted to indicate the horizontal plane with a resolution of 14 arcsec. This block with the sensor is mounted onto the device base plate supported on three adjustable fine-threaded (¼-100) screws. By adjusting the screws until the inclinometer indicates close to zero reading, the top surface is aligned with the horizontal plane and therefore the reference surface perpendicular to the top one is aligned with the vertical plane.

Flexure Tilt Stage
Once the polished surface of the aluminum block is properly adjusted to achieve a vertical reference plane, the optic must be aligned with this surface using an autocollimator. This means the double-sided flexures that hold the optic must have two degrees of freedom in the pitch and yaw directions. This is done by a vertical tilt stage that captures the three double-sided flexures using three fine pitch screws as shown in the figure below.

One of the three 1/4 -100 screws with another bolt that threads into the structure behind the flexure tilt stage. A spring is compressed between this bolt and the clamp rings to preload the flexure tilt stage. To restrict the lateral and vertical translation of the entire stage, two grooves are machined at the contact between the ball at the tip of the adjustment screw and the lower base (not shown) to form a ball and socket joint. Vertical and Horizontal tilt stages used to place the optic in the vertical plane with an inclinometer feedback.
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